AI-Powered Machine Vision for Industrial Quality Control
Automated optical inspection systems that detect defects invisible to humans, operating at production speed with precision exceeding manual inspection.
Keyence Vision System (VS Series)
Next-Generation AI-Powered Inspection with Built-in Intelligence
Technology 1: High-Accuracy Detection
Proprietary KEYENCE algorithm for smart camera-based 25-megapixel high-accuracy AI inspection. Detects defects invisible to conventional systems.
Technology 2: Easy Deployment
Quick and easy startup using general-purpose PC with minimal training data. Requires only a few dozen images for learning.
Three AI-Powered Inspection Tools
AI Segmentation
Supervised learning for specific defect detection. Reduces false positives and improves yield rate.
AI Detection
Unsupervised learning for unexpected defects. Detects anomalies by comparing to learned good conditions.
AI Classification
Specialized differentiation for part variants and product types. Automated sorting and verification.
Three Hardware Models for Different Applications
VS-L
Standard zoom smart camera for general inspection applications
VS-S
Short-range zoom for close-up and detailed defect detection
VS-C
C-mount interface for flexible lens options and custom configurations
Why Keyence Vision System
Prevention of Defective Shipment
Unsupervised AI detection catches unexpected defects
Yield Rate Improvement
Supervised AI handles variations without excessive false rejects
Rapid Deployment
Minimal training data enables quick startup
Flexible Tool Combination
Mix AI tools with rule-based inspection
High-Accuracy Imaging
25-megapixel smart cameras for precise detection
Integrated Processing
Built-in AI processing eliminates external servers
Comprehensive Inspection Solutions
TGV Automated Optic Inspection
Through Glass Via (TGV) Inspection Solution - Inspecting high-volume TGV holes with both speed and precision for glass substrate applications.
Key Capabilities
- 3-in-1 Multi Focus Automated Optical Inspection
- Single scan multi-point inspection
- AI-powered accuracy exceeding 99.99%
Benefits
- • Eliminates repetitive focusing and manual intervention
- • Reduces cycle time and increases throughput
- • Minimizes product damage from handling
- • Generates detailed defect reports
Advanced Imaging for Micro-Defect Detection
Detecting nano-scale defects and surface anomalies using advanced imaging techniques including holotomography and 3D scanning.
Advanced Techniques
- Holotomography for internal defect detection
- 3D volume rendering and analysis
- Nano-scale resolution imaging
Applications
- • Glass substrate micro-crack detection
- • Internal void and delamination identification
- • Surface roughness and finish verification
- • Full automation from scan to report
PCB Inspection Solutions
Comprehensive automated inspection for printed circuit boards covering plated through holes, blind vias, and surface mount components.
PTH Inspection (Plated Through Hole)
Single-pass in-line inspection with integrated gauging and surface verification.
- Single-pass scan technology
- Fully automated in-line review
BVH Inspection (Blind Via Hole)
In-line inspection integrated with drilling equipment for real-time defect detection.
- Top and bottom side inspection
- Full automation with integrated systems
Component & Assembly Inspection
Automated inspection of electronic components and assemblies including BGA strips, surface mount components, and precision measurements.
Inspection Capabilities
- 2D marking and dimensional verification
- Ball height and placement verification
- Warpage and depth detection
Process Benefits
- • Eliminates manual buy-off inspection delays
- • Reduces inspection costs significantly
- • Enables modular and expandable system design
- • Provides comprehensive defect analytics
Why Choose Machine Vision Solutions
99.99%+ Inspection Accuracy
AI-powered algorithms detect defects invisible to human inspectors
Production Speed Optimization
Single-pass inspection eliminates repetitive scanning
Full Automation
End-to-end automation from sample loading to report generation
Defect Categorization
Automated defect classification and custom reporting
Flexible Integration
Seamless integration with existing manufacturing equipment
Cost Reduction
Eliminates expensive manual inspection labor
Industry Applications
Semiconductor
Glass substrate, PCB, and wafer inspection
Electronics Manufacturing
Component quality control and assembly verification
Automotive
Precision part inspection and assembly quality assurance
Battery Manufacturing
Cell and pack inspection for safety and performance
Pharmaceutical
Packaging integrity verification and contamination detection
Logistics & Distribution
Quality verification at scale for high-volume operations
Ready to Transform Your Quality Control?
Discover how machine vision solutions can eliminate defects, reduce costs, and accelerate production.